VPUD - Fuel Injector Test Rig
Chris-Marine / Brandstofsysteem onderhoud / Motoronderhoud

VPUD – Fuel Injector Test Rig Series

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VPUD

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Ensure Optimal Fuel Injector Performance with VPUD Fuel injector test rig

The Chris-Marine VPUD fuel injector test rig series guarantees precise testing for 2-stroke and 4-stroke diesel engines, helping operators maintain peak engine efficiency. Regular testing prevents unnecessary fuel consumption, particle emissions, and unplanned downtime. Approved by leading engine designers such as MAN Diesel, Wärtsilä, Rolls Royce, and Caterpillar MAK, the VPUD series sets industry standards for marine and industrial engine maintenance.

 

Accurate, Reliable Injector Testing Onboard and in Workshops

The VPUD test rigs allow operators to detect leakage, verify spray patterns, and identify early injector wear before it escalates into serious engine problems. Their digital read-out systems, scalable pump technology, and activators for electronically controlled injectors ensure fast, precise adjustments. Adapters for injectors with integrated fuel pumps and systems for combined gas-diesel and common rail injectors further enhance versatility. These capabilities reduce fuel consumption, emissions, and long-term maintenance costs.

 

Advanced Technology

VPUD test rigs feature scalable pump technology, digital read-out, and support for electronically controlled injectors, pilot valves, and gas-diesel injectors. Optional configurations allow testing of common rail injector systems. VPUD models 1000-4, 1100, and 1100SV are ideal for upgrading maintenance capabilities and avoiding costly injector failures.

 

Upgrade Your Workshop or Onboard Maintenance Program

VPUD models 1000-4, 1100, and 1100SV provide a high-return investment by minimizing the risk of unexpected engine failures. A single avoided breakdown can save thousands in repair and downtime costs. The rigs support proactive maintenance strategies, enabling shipowners, power plants, and service workshops to maximize engine lifespan and operational reliability.

 

Advanced Features and Competitive Advantages

VPUD test rigs stand out against other fuel injector maintenance tools thanks to:

  • IOP SafeTest technology for MAN Diesel 2-stroke slide-valve injectors
  • Scalable pump technology for Wärtsilä 2-stroke injectors
  • Air-powered rigs for 4-stroke injectors, offering unmatched opening pressure control
  • Activators for electronically controlled injectors and pilot valves
  • Compatibility with hundreds of injector types across engine models

By combining precision engineering, global approval, and onboard/offshore usability, the VPUD test rigs outperform competing products from other marine engine maintenance equipment brands.

 

Technical Specifications

VPUD 1100VPUD 1000VPUD 1100 SV
For MAN slide valvesNO, valve can be damagedYESYES
If PPMI 1000 is used, can then be used for MAN slide valvesYESN/AN/A
Suitable for enginesWärtsilä RND, RTA 48-96 MAN 4-strokeMAN 2-stroke injectors incl. slide fuel valves excl. gas injectorsConventional 4-stroke and 2-stroke injectors incl. MAN slide fuel valves
Test procedureInjector prefillInjector prefillInjector prefill
Opening pressure testOpening pressure testOpening pressure test
Nozzle leakage testNozzle leakage testNozzle leakage test
Manual operationO-ring sealing testVenting /Non-return
(for test of 4-stroke engines)Venting /Non-returnvalve test
valve testO-ring sealing test
Manual operation
(for test of 4-stroke engines)
Pressure (bar) Output@ Input0-1100@10, 0-800@70-1100@10, 0-800@70-1100@10, 0-800@7
Air consumption (l/min)2500-40002500-40002500-4000
Depending on output pressure
Hydraulic gaugeClass 1.0Class 1.0Class 1.0
DisplayClass 0.2Class 0.2Class 0.2
Pneumatic inlet1/2″ BSP claw clutch female1/2″ BSP claw clutch female1/2″ BSP claw clutch female
Hydraulic Outlet1/4″ BSP male coupling1/4″ BSP male coupling1/4″ BSP male coupling
Weight (kg)909090
Dimension (LxWxH mm)560 x 950 x 1525560 x 950 x 1525560 x 950 x 1525
Electric Power supply1-phase 115/230 V AC1-phase 115/230 V AC1-phase 115/230 V AC

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Technical Specifications

See Table

 

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For questions, spare parts, or product inquiries of Chris-Marine.

Contact us.